Heat recovery systems

Benefits

Energy saving

Lower operating costs

Overview

Heat recovery from boiler blowdown captures energy that would otherwise be wasted when high-temperature blowdown water flashes to steam at lower pressure. In a typical arrangement, flash steam is separated in a flash vessel and returned to the feedtank, while the remaining hot water can be used through a heat exchanger to warm incoming make-up water. This helps reduce make-up water demand, water treatment cost and boiler fuel use while also lowering blowdown discharge temperature. Boiler blowdown heat recovery is especially relevant where automatic TDS control creates a consistent blowdown stream and the site wants to reclaim more of the treated water and heat value already paid for. Spirax Sarco heat recovery systems support boiler house efficiency improvement without relying on generic energy-saving measures detached from the actual blowdown duty. They are typically reviewed when users want to convert boiler blowdown from a necessary loss into a measurable recovery opportunity inside the wider boiler house energy balance.

Related boiler heat-recovery routes

Blowdown heat recovery works best when the blowdown source and feedwater destination are stable. Pair the recovery package with TDS blowdown controls when automatic blowdown creates the upstream stream, and connect the recovered energy into deaerators on the feedwater side.

If the project is still deciding between recovery and safer discharge handling, compare blowdown vessels.

Continue your boiler heat recovery project

Boiler blowdown heat recovery sits between blowdown control and feedwater reuse. The strongest results come when those connected duties are selected together.

Talk to our international steam solutions team

If you need more information about product selection, technical documentation or steam system solutions, contact the Spirax Sarco team.