Spirax Sarco SP500 Smart Positioner
Control systems > Positioners, controllers and sensors
Spirax Sarco SP500 Smart Positioner
The Spirax Sarco SP500 is an enhanced loop-powered electro-pneumatic smart positioner for linear and rotary pneumatic valves. Building on the SP400 platform, it adds optional HART communication, diagnostic data logging, retransmission capability and a 24V power board, while retaining the same 4-20 mA input, Hall effect non-contact feedback and piezo valve technology.
Quick facts
Where SP500 sits in the control range
SP500 belongs in the Spirax Sarco positioners, controllers and sensors range. It is the enhanced successor to the SP400 platform, designed for pneumatic control valve applications that require more advanced diagnostics, optional digital communication and greater configuration flexibility without moving to the SP7 family.
Compared with SP400, the SP500 adds optional HART communication, diagnostic data logging for valve travel and operating hours, a retransmission and software switch option, and a 24V power board for applications that need external power beyond the loop supply.
Product position: SP400 versus SP500
The SP400 remains the straightforward choice for standard positioning duties where 4-20 mA input, digital setup and reliable feedback are the main requirements. The SP500 extends that foundation for users who also need:
- HART communication for remote configuration, parameter readout and integration with asset management systems.
- Diagnostic data logging that records valve travel and operating hours, supporting preventive maintenance planning.
- Retransmission and software switch options for signal routing and advanced control logic.
- 24V power board for installations where the loop supply alone is insufficient.
Both models share the same Hall effect non-contact feedback sensor, piezo valve technology and automatic commissioning routines, so the changeover from SP400 to SP500 does not require a different mounting or wiring approach in most cases.
Features and specifications
| Parameter | Value |
|---|---|
| Input signal | 4-20 mA |
| Communication | Optional HART |
| Position feedback | Hall effect non-contact |
| Valve technology | Piezo |
| Supply pressure | 1.4 to 7.0 bar |
| Linear stroke range | 10 to 100 mm |
| Rotary range | 5 degrees to 120 degrees |
| Characteristics | Linear, equal percentage, quick opening |
| Operating temperature | -10 degrees C to +80 degrees C |
| Enclosure rating | IP65 |
| Weight | 2.2 kg |
| Air connection | 1/4 inch NPT |
| Cable gland | M20 |
| Actions | Direct and reverse |
| Valve compatibility | 2-way and 3-way valves |
| Special functions | Tight shut-off, split range |
| Compatible actuator series | PN1000, PN2000, PNS3000, PNS4000, PN9000 |
| Auto commissioning | Yes |
| Diagnostic data logging | Valve travel and operating hours |
Optional extras include HART communication, retransmission and software switch, and a 24V power board.
Installation and selection tips
Before specifying the Spirax Sarco SP500, confirm the actuator type and series, the required stroke or rotation range, supply pressure availability, and whether HART communication or the 24V power board is needed for the application. Also confirm enclosure environment, air connection thread, cable gland size and whether the positioner is being ordered alone or as part of a complete control valve package.
The SP500 supports direct and reverse action, tight shut-off and split range configurations, making it suitable for 2-way and 3-way valve duties across a broad range of process conditions.
Calibration and commissioning
The SP500 supports automatic commissioning through its LCD menu and push-button interface.
Related routes
- Return to positioners, controllers and sensors to compare SP500 with SP400, SP7, EP6 and adjacent feedback products.
- Review pneumatic actuators when the immediate decision is the actuator platform.
- Review control valves when the valve body, actuator and positioner need to be selected together.
Installation and Maintenance
| Document | Reference | Language | Download |
|---|---|---|---|
| SP500 Electropneumatic Smart Positioner | IM-P343-35 | English | Download |
Continue your SP500 selection route
SP500 selection usually sits inside a pneumatic valve package decision that also includes the actuator, valve body, instrument air and commissioning requirements.
Compare the positioner range
Return to positioners, controllers and sensors when you need to compare SP500 with SP400, SP7, EP500, EP6 and other feedback products.
Match the pneumatic actuator
Review pneumatic actuators when the next step is confirming linear or rotary motion, mounting interface and direction of action.
Build the complete valve package
Use control valve pages when the project needs the valve body, actuator, positioner and air preparation package considered together.