EP6 Electro-pneumatic Positioner

EP6

EP6 Electro-pneumatic Positioner

A 4-20 mA electro-pneumatic positioner for NAMUR-compatible linear and rotary pneumatic valve actuators, with safe-area and approval-specific Ex configurations.

Precise pneumatic valve positioning from a 4-20 mA signal

The Spirax Sarco EP6 is a two-wire electro-pneumatic positioner for linear and rotary pneumatic valve actuators that conform to NAMUR. It compares the controller's 4-20 mA input with actual valve position and modulates the pneumatic output so valve travel follows the command signal.

EP6 can be configured for single- or double-acting service and for linear or rotary mounting. The selected mounting arrangement and linkage kit must match the actuator, valve model, size and required mounting position; the compatibility table below should be checked before ordering.

Where the Spirax Sarco EP6 fits in a control valve assembly

The positioner is intended for pneumatic modulating-valve duties where a controller provides a 4-20 mA command and repeatable actuator travel is required. Typical assemblies include compatible Spira-trol control valves and other linear or rotary valves fitted with a NAMUR-compliant pneumatic actuator. Because linkage geometry affects feedback accuracy, the actuator series, valve size, stroke and mounting position should be confirmed together rather than selecting the positioner in isolation.

For an existing installation, first identify whether the actuator is single acting or double acting and whether direct or reverse action is required. Then confirm the available instrument-air pressure, required travel and mounting-kit arrangement. This sequence helps avoid a positioner configuration that can receive the electrical signal but cannot correctly reproduce the valve's full mechanical stroke.

Selecting a Spirax Sarco EP6 configuration

  • Linear actuator travel from 20 to 150 mm, or rotary travel up to 90 degrees.
  • Instrument-air supply from 1.4 to 7.0 bar, regulated 5 to 10 psi above the actuator spring range.
  • Required air quality: ISO 8573-1:2010 Class 3:3:2.
  • IP66 enclosure with safe-area and approval-specific hazardous-area configurations available.
  • Standard and high-temperature configurations have different operating limits; verify the complete ordering code and product nameplate.

Safe-area and Ex-approved configurations require separate checks. For ordinary industrial locations, confirm the enclosure, action and mounting options against the technical data. For a hazardous area, use the approval shown on the specific EP6 nameplate and follow the matching installation document; ambient-temperature limits, cable entries and certification conditions are approval-specific.

Installation and safety boundary

Commissioning requires qualified personnel, correct electrical isolation and clean, dry instrument air. Hazardous-area installations must follow the applicable EP6 approval, nameplate, certified cable-entry requirements and the full IM-P703-04 instructions. Do not apply a certification or ambient limit from one approval to another configuration.

Technical data

Input signal range4-20 mA; split-range minimum amplitude 8 mA
ImpedanceMaximum 250 +/- 15 ohm
Air supply1.4 to 7.0 bar; regulate 5 to 10 psi above actuator spring range
Air qualityISO 8573-1:2010 Class 3:3:2
Output pressure0 to 100% of supply pressure
Actuator travel20 to 150 mm linear, or up to 90 degrees rotary
ActionSingle acting, fail vent, or double acting
Operating temperatureStandard: -20 to +70 degrees C; high-temperature option: -20 to +120 degrees C
Air flow80 L/min at 1.4 bar
Steady-state air consumption2.4 L/min at 1.4 bar
Air connections1/4 in NPT female
SensitivitySingle acting: +/-0.2% full scale; double acting: +/-0.5% full scale
Hysteresis+/-1% full scale
LinearitySingle acting: +/-1% full scale; double acting: +/-2% full scale
Repeatability+/-0.5% full scale
Electrical connectionM20 cable entry; terminals for 0.5 to 2.5 mm2 conductors
Ingress protectionIP66
CharacteristicLinear
Shipping weightLinear positioner: 2.8 kg; rotary positioner with mounting kit: 4.1 kg. Linear kits: EY3/EY4 1.3 kg, UY1/UY2/UY3 0.9 kg, UBC 0.2 kg.

Construction materials

PartMaterialFinish
Case and coverDie-cast aluminiumAnti-corrosive paint to RAL 9016
Mounting bracketSteelElectrophoretic protection
Feedback pin, lever and locatorStainless steel-
ScrewsStainless steel-

Configuration options

EP6 may be applied to NAMUR-compatible actuators including BVA300 rotary, PN1600, PNS3000, PNS4000, PN9000 and TN2000 series units, subject to the detailed mounting-kit table.

SelectionAvailable EP6 options
Acting typeSingle acting; single acting with reduced 1 mm orifice; double acting
MountingLinear with separately selected kit; rotary with mounting kit
Area classificationSafe-area or approval-specific Ex configuration
ConnectionsM20 electrical entry and 1/4 in NPT air connections
Non-standard featuresSupply-pressure gauge and high-temperature options according to ordering code

Dimensions and mounting arrangements

EP6 linear side, linear central and rotary mounting dimensions in millimetres
Approximate EP6 dimensions and mounting arrangements. Confirm the linkage kit against the actuator and valve combination.

Mounting and linkage kit guide

PositionActuatorValve / sizeKit
CentralPN9100 / PN9200 / PN9300Spira-trol two-port and QL three-port, DN15-DN100EY3
CentralPN9400Spira-trol two-port and QL three-port, DN125-DN300EY4
CentralTN2150Spira-trol two-port and QL three-port, DN15-DN100EY3
CentralTN2300 / TN2400 / TN2270Spira-trol two-port and QL three-port, DN125-DN300EY4
CentralPN3000 spring extend / PN4000 spring retractLE, LEA and Steri-trol, DN15-DN100EY3
CentralPN5000 / PN6000KE, KEA, LE and LEA, DN15-DN100EY3 + UBC
Left sidePN9100 / PN9200 / PN9300Spira-trol two-port and QL three-port, DN15-DN100UY3
Left sidePN9400Spira-trol two-port and QL three-port, DN125-DN300UY1
Left sideTN2150Spira-trol two-port and QL three-port, DN15-DN100Not compatible
Left sidePN1600C-series DN65-DN100 / DN125-DN200UY1 / UY2

This is a condensed guide. Use the complete TI-P703-03 table and ordering code to confirm every actuator, valve size and mounting position.

Ordering example from the source document: EP6SLS1-A with an EY3 mounting kit for a single-acting PN9300 actuator with 30 mm stroke.

Technical documentation

DocumentReferenceLanguageDownload
ep6TI-P703-03-ENEnglishDownload

Installation and maintenance

DocumentReferenceLanguageDownload
ep6IM-P703-02-ENEnglishDownload
ep6 atexIM-P703-04-ENEnglishDownload

Talk to our technical team

Contact Spirax Sarco for product selection, documentation or replacement guidance.